Machine counters stream into Prodex over MQTT and become live dashboards, OEE scores and automatic downtime records. No clipboards, no end-of-shift surprises.
Availability, performance and quality calculated continuously from counter data, with reference vs. actual cycle time and cavity tracking.
A machine that stops counting opens its own downtime record. Operators classify it later with a 4-level reason taxonomy and foreman RFID sign-off.
Quantity exceeded, last pallet, cycle overrun, missing cavity, running without a work order — filtered views and pulsing andon alerts.
Unauthenticated full-screen boards tuned for Android TVs: stopped machines with reasons, alert zones, daily KG and OEE — refreshed continuously.
Per-order analysis: KPI cards, cycle trends against reference, downtime breakdowns, operator work time and linked quality approvals.
TEEP waterfall from total capacity to realized output, daily production vs. plan, and fully transparent OEE and capacity calculation details.
Performance analysis shows everything technicians recorded in the second step: 3rd and 4th category levels, the detailed description, the spare-part cost and the parts consumed with quantities — plus who opened the stop and who completed its detail, as separate columns.
Running green, stopped red, and the cases worth arguing about in amber: should be running but the machine is idle, should be running but the machine is on another order, or the planned window has passed unfinished.
Scrap and raw-material waste are both entered with a reason code and an operator behind them, posted as proper consumption documents and listed on one page with product / raw-material filters and Excel export.
Operators run their entire shift from a rugged touch kiosk: no keyboard, no passwords, no paper. Every action is gated by an RFID badge tap, so every transaction knows exactly who did what — and technicians use the same terminal to record stops, maintenance and the parts they fitted.
Public, login-free TV boards tuned for 24/7 Android TV displays. Stopped machines with their downtime reasons, alert zones, daily kilograms, yesterday's OEE and personnel needs — visible from across the hall.
Get a guided demo with your own production scenarios — on-premise, with your ERP, in your language.